Modular Emergency Department Construction Underway in Concord

Construction Begins on Modular Emergency Department in Concord, North Carolina

CONCORD, N.C. — Oct. 9, 2025 — Construction has officially started on the Atrium Health Concord Freestanding Emergency Department (FSED), an 11,021-square-foot facility being built entirely using modular construction. The project is expected to be completed by early 2026.

The modular approach involves producing the building in large prefabricated sections, or modules, offsite, which are then transported, assembled, and finished on location. This method allows site preparation and module fabrication to occur simultaneously, significantly shortening project timelines compared to traditional construction methods.

“Modular construction allows us to deliver a high-quality, fully equipped emergency department much faster, while minimizing disruption to the surrounding community,” said a spokesperson for Atrium Health.

Facility Features and Benefits

The new facility will include 10 patient beds and is designed to meet the growing urgent care and emergency needs of the Concord community. Modular construction also provides:

• Improved quality control through factory-based production
• Reduced onsite workforce requirements
• Minimized construction waste
• Less site disruption for patients and neighboring properties

“The modular process provides an efficient and sustainable construction solution, and it’s ideal for healthcare projects where speed, safety, and quality are paramount,” the Atrium Health spokesperson added.

Project Team

General Contractor

‍Robins & Morton

Architect and Module Manufacturer

‍Blox

By utilizing modular construction, the Atrium Health Concord FSED demonstrates how hospitals can expand access to emergency care quickly without compromising safety, quality, or sustainability.

“We’re excited to bring this innovative project to life,” said a representative from Robins & Morton. “This freestanding emergency department will help meet the critical healthcare needs of the Concord community while showcasing the benefits of modern construction techniques.”

Community Impact

Once operational, the Atrium Health Concord FSED is expected to:

• Reduce emergency department wait times for local residents
• Provide a high-quality, accessible facility for urgent care
• Serve as a model for future modular healthcare construction projects in the region

The project reflects a growing trend in the healthcare industry toward modular and prefabricated facilities, enabling hospitals to respond quickly to community needs while managing construction costs and timelines.

Originally reported by Medical Construction & Design.